Cross-scale mechanisms of interfacial coating-enabled synergistic regulation of mechano–thermal properties in energetic composites
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摘要: 含能复合材料是一类典型的结构可设计材料体系, 其力学、热学及安全相关性能可通过多尺度结构设计在宽广的设计空间内实现调控. 然而, 其综合性能往往受限于源自颗粒/基体界面的退化机制, 如热失配、应力集中及界面脱粘等, 这些效应在极端服役条件下被进一步放大, 进而削弱工程服役可靠性. 这本质上构成了一个力–热–安全性能高度耦合的多目标优化问题. 界面工程为应对这一问题提供了一种有效途径. 通过颗粒尺度的功能化涂层实现力学与热传输行为的协同调控, 从而使含能复合材料进入力学稳健性与热稳定性得以共存的性能区间. 尽管在实验、建模与数据驱动研究方面已取得快速进展, 但尚缺乏一个将界面结构设计与力–热协同调控机制系统关联的统一框架. 本文系统综述了含能复合材料界面涂层策略的最新研究进展, 重点评述了涂层材料体系、制备工艺及微结构描述参数, 并梳理其对宏观力学与热学性能的影响规律. 进一步阐明了实现刚度、强度、热导率及热膨胀系数等性能协同提升的界面耦合机理. 在此基础上, 形成了一种集成“材料–微结构–工艺–表征–模型–人工智能(AI)”的系统化研究框架, 为多功能含能复合材料及其结构构件的理性设计与规模化制造提供指导.Abstract: Energetic composites constitute a class of architected material systems whose mechanical, thermal, and safety-related properties can be tailored over a broad design space through multiscale structural design. However, their overall performance is often constrained by degradation mechanisms originating at the particle/matrix interface, including thermal mismatch, stress concentration, and interfacial debonding. These effects are further amplified under extreme service conditions, thereby undermining structural reliability and operational safety. Fundamentally, this challenge reflects a highly coupled multi-objective optimization problem involving mechanical, thermal, and safety performance. Interfacial engineering offers an effective pathway to address this challenge. By introducing functionalized coatings at the particle scale, stress transfer and heat-transport behaviors can be synergistically regulated, enabling energetic composites to access performance regimes in which mechanical robustness and thermal stability coexist. Despite rapid advances in experimental characterization, theoretical modeling, and data-driven approaches, a unified framework that systematically links interfacial architectural design with mechano–thermal synergy remains lacking. This review provides a comprehensive survey of recent progress in interfacial coating strategies for energetic composites. Emphasis is placed on coating material systems, fabrication routes, and microstructural descriptors, together with their influences on macroscopic mechanical and thermal properties. The interfacial coupling mechanisms responsible for coordinated enhancements in stiffness, strength, thermal conductivity, and thermal expansion behavior are further elucidated. On this basis, an integrated “materials–microstructure–process–characterization–model–artificial intelligence (AI)” framework is outlined to guide the rational design and scalable manufacture of multifunctional energetic composites and structural components.
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图 1 含能材料发展历程与应用场景概览: 四个历史阶段及典型应用. AD 850 (刘晓燕 等 2005), 1863 (Nielsen et al. 1994, Axel 2017), 1899 (Axel 2017, Hale 1925, Bachmann et al. 1949), 1998 (NATO Standardization Agency 1998)
图 3 含能复合材料的典型组分与界面微结构. (a)(Whelan 2011), (b)(Teja et al. 2020), (c)(d)(Tan & Huang et al. 2005), (e)(Wubuliaisan et al. 2024), (f)(Prakash et al. 2018), (g)(Zhang et al. 2023, Feng et al. 2024), (h)(Zheng et al. 2025)
图 4 界面微结构对力−热性能影响机制示意图. (a)(b)(Wubuliaisan et al. 2024), (c)(He et al. 2018), (d)(He et al. 2024), (e)(Zheng et al. 2025)
图 5 含能复合材料的典型制备工艺示意图. (a)(孙海涛 等 2024), (b)(Wang et al. 2023), (c)(黄钰棋 等 2025), (d)(Lin et al. 2025), (e)(Dean et al. 2013), (f)(Deng et al. 2021), (g)(Tkachev et al. 2023)
图 7 含能复合材料的常用力−热性能测试技术示意图. (a)(Wu et al. 2023), (b)(c)(Zeng et al. 2025), (d)(Iqbal et al. 2023), (e)(Zeng et al. 2025), (f)(NETZSCH-Gerätebau GmbH 2025), (g)(Lawless et al. 2020), (h)(NETZSCH-Gerätebau GmbH 2025), (i)(j)(k)(Zeng et al. 2025)
图 8 考虑界面效应的颗粒复合材料力−热性能分析模型. (a)(Ti et al. 2024, Sun et al. 2025), (b)(Chen et al. 2020), (c)(Tan & Liu et al. 2005), (d)(Hashemi et al. 2015), (e)(林夏泽 等 2022), (f)(Thiele et al. 2014)
图 9 含能复合材料数值模拟与AI辅助设计示意图. (a)(Wang et al. 2024), (b)(赵蒙 等 2024), (c)(Choi et al. 2023)
表 1 含能复合材料力−热性能界面涂层协同调控实例及协同水平
含能复合材料体系 力学性能参数 热学性能参数 界面涂层策略 协同水平 E/MPa $ {\sigma }_{m} $/MPa $ {\varepsilon }_{b} $/% k/(W/mK) α/(℃−1) PBX-TATB
(Wang et al. 2023)↑ + 51.1%
--+ 55.6%
--+ 37.0% -- Nacre-like
structural layer★★☆ PBX-TATB
(Lin et al. 2023)↑ ↑
↑↑
↑-- −35.7% ZrW2O8 core +
PDA shell★☆★ PBX-HMX /TATB
(He et al. 2023)↑ ↑
↑--
--+ 186.0% ↓ Silver nanowire +
Graphene coating★★★ PBX-HMX /TATB
(He et al. 2024)↑ + 63.0%
+ 39.0%+ 99.0%
↑+ 14.1% -- MDI/GO/PEG
multi-scale coating★★☆ PBX-TATB
(Zheng et al. 2024)↑ + 34.5%
+ 23.1%+ 30.4%
↑-- −7.3% PDA layer +
NPBA layer★☆★ PBX-TATB
(Wang et al. 2025)↑ ↑
--↑
--+ 59.7% -- Graphene dual-network
coating★★☆ PBX-TATB
(Zheng et al. 2025)↑ + 36.7%
+ 23.9%+ 31.5%
+ 16.3%-- −8.4% PDA layer +
Polymer brush★☆★ 注: E表示杨氏模量; $ {\sigma }_{m} $和$ {\varepsilon }_{b} $表示断裂强度和断裂伸长率; k和α分别表示热导率和热膨胀系数. “↑”和“↓”分别表示相应变量呈现上升或下降的趋势, 该趋势是根据文献内容推断得到的. “--”表示相应变量的变化趋势在文献中未被明确说明. 协同水平是基于表中汇总信息进行半定量评估后确定的. ★★★表示力学性能、热导率和热膨胀系数实现协同提升; ☆表示相应性能在文献报道中未被明确确定或未得到提升. -
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